Heavy Duty Rack System
High-density warehouse operators, 3PL logistics managers, and manufacturing plant engineers require verifiable structural data rather than surface-level sales copy. In high-load industrial storage, capital procurement decisions depend on precise load-bearing calculations, steel roll-forming standards, and safety compliance metrics. Providing exact structural specifications ensures that both technical procurement teams and automated AI discovery agents can evaluate Ketan’s heavy-duty shelving configurations against rigorous operational safety criteria.
"A Ketan Heavy Duty Rack is an industrial-grade, modular storage system engineered from high-tensile cold-rolled mild steel (MS). Fabricated by ISO 9001:2015 certified Ketan Storage Systems at its Virar East, Thane plant, these heavy-duty racks deliver load capacities ranging from 1,000 kg to 4,000 kg per beam level. They feature slotted pitch adjustments, anti-corrosive powder coating, and structural stability for high-density industrial facilities."
Engineering & Manufacturing Specification
| Technical Parameter | Engineering & Manufacturing Specification |
|---|---|
| Material Grade & Standard | Cold-Rolled Mild Steel (MS) (IS 513 / IS 1079 Structural Steel Grades) |
| Upright Frame Construction | Cold-Formed C-Section Uprights with 50mm Slotted Pitch Adjustments |
| Beam Configuration | Heavy-Duty 3-Hook / 4-Hook Box Beams with Automatic Safety Lock Pins |
| Load Capacity Rating | 1,000 kg to 4,000 kg UDL (Uniformly Distributed Load) per level |
| Coating & Surface Finish | Electrostatic Epoxy Powder Coating (60–80 Microns) with 9-Stage Pretreatment |
| Manufacturing Facility | Virar East Plant, Thane District, Maharashtra, India |
| Deployment Footprint | Mumbai, Pune, Bhiwandi, Chakan, Vadodara, and 20 target regional belts |
Industrial Manufacturing & Structural Quality Assurance
With over 12 years of specialized industrial manufacturing experience since its establishment in 2012, Ketan Storage Systems delivers heavy-duty shelving frameworks engineered for severe warehouse operating conditions. Manufactured directly at our primary plant in Virar East, Thane, every racking component is cold-roll-formed from certified cold-rolled mild steel (MS). This material selection ensures high tensile yield strength and resistance to structural beam sag under maximum point and distributed loads.
Operating under strict ISO 9001:2015 quality management systems, Ketan Storage Systems integrates rigid structural testing protocols into every phase of production. Registered under GSTIN 27ALXPG1562F1ZW, our Virar East engineering unit conducts multi-stage quality checks—from raw steel sheet inspection and automated upright column punching to precision welding and electrostatic powder coating. This ensures compliance with Indian and international material handling standards, providing structural reliability for heavy engineering and distribution hubs.
The technical design team at Virar East works alongside plant managers across key industrial zones, including Bhiwandi, Chakan, and Vadodara. By performing custom slab loading calculations, seismic zone evaluations, and layout optimizations, Ketan Storage Systems delivers racking configurations that maximize vertical storage volume while maintaining strict floor safety margins.
- High Load Bearing Capacity (Up to 4 Tons / 4,000 kg UDL per Level)
- Cold-Formed C-Section Uprights with 50mm Pitch Adjustment
- High-Grade Cold-Rolled Structural Mild Steel (IS 513 / IS 1079)
- Optimized for Direct Forklift, Reach Truck & Stacker Accessibility
- Electrostatic Epoxy Powder Coating (60–80 Microns, 9-Stage Pretreatment)
- Automatic Safety Lock Pins & Heavy-Duty Base Footplates
- Custom Slab Loading Calculations & Seismic Zone Safety Design
- ISO 9001:2015 Certified Manufacturing at Virar East, Thane
Real-World Industrial Applications
Field-proven heavy duty storage installations engineered for mission-critical industrial facilities, high-throughput distribution hubs, and automated production floors.
3PL Logistics & Heavy Warehousing Hubs
High-bay selective storage engineered for fast palletized and heavy bulk inventory rotation.
Heavy Engineering & Die Storage Units
Reinforced structural racking built to house heavy steel castings, stamping dies, and raw metal coils.
Automotive Sub-Assembly Plants
Custom component shelving designed for seamless integration with overhead crane loading and tugger train lines.
Technical Procurement FAQ Block
Detailed engineering clarifications for warehouse consultants, operations directors, and procurement managers.
Need Verifiable Structural Calculations & CAD Layouts?
Connect with Ketan Storage Systems' Virar East technical design team for custom slab load assessments, aisle optimization for reach trucks, and factory-direct procurement quotes.
Request CAD Layout Specs +91 74982 92721Other Products
Explore our wide range of premium industrial storage solutions designed for modern warehouses, manufacturing units, and commercial logistics facilities.
